Tongue and Groove Flange - Manufacturer of ANSI/ASME B16.5 And B16.47 Large Tongue and Groove Flange in India

Supplier of Small Tongue and Groove Flange | ANSI/ASME B16.5, B 16.47 Series A & B, B16.48, BS4504, BS 10, EN-1092

Prime Steel proudly stands as a leading force in the manufacturing and supplying of premium tongue and groove flanges. As a dedicated company committed to excellence, precision engineering, and meeting the unique requirements of our clients, We have emerged as a trusted manufacturer in the realm of specialized flange connections. Our steadfast commitment to excellence guarantees that our tongue and groove flanges contribute significantly to piping systems' efficiency and reliability across various sectors.

How To Choose (T&G) flange

  • Operating Conditions

  • Material Compatibility

  • Pipe Size and Schedule

  • Pressure Class

  • Material Selection

  • Flange Face Type

  • Industry Standards

Specifications of Tongue and Groove Flange

Dimensions 01

ANSI/ASME B16.5, B 16.47 Series A & B, B16.48, BS4504, BS 10, EN-1092, DIN


Size range 02

15mm ( 1/2" NPS ) up to 600mm ( 24" NPS ), For 2500# in sizes from NPS 1/2 to NPS 12

Class / Pressure 03

150#, 300#, 600#, 900#, 1500#, 2500#, PN6, PN10, PN16, PN25, PN40.


Flange Face Type 04

FF—Flat Face, RF—Raised Face, FM—Female Face, M—Male Face, T—Tongue Face, G—Groove Face, RJ—Ring Joint.

Materials 05

Stainless Steel, Carbon Steel, Alloy Steel, Duplex Steel & Super Duplex Steel, LTCS, Nickel Alloy

APPLICATIONS 06

oil and gas, petrochemicals, power generation, marine and food & beverage process lines, and water treatment

International Standard of Groove and Tongue Flange

ANSI/ASME Tongue and Groove Flange

ANSI/ASME B16.5 specifies the dimensions of tongue and groove flanges, including the size, diameter, and other critical measurements. These dimensions ensure consistency and interchangeability of components.

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DIN Tongue and Groove Flange

DIN 2512 provides detailed specifications for the dimensions of tongue and groove flanges, including the size, diameter, and other relevant measurements. This ensures uniformity and interchangeability of components.

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Tongue and Groove Flange Pressure Class Explained

The pressure class of a Tongue and Groove (T&G) flange, similar to other flanges, indicates the maximum working pressure that the flange is designed to withstand in specific operating conditions. The pressure class is a crucial consideration to ensure the safety and reliability of the flanged connection in a piping system.

The specific pressure class needed for a Tongue and Groove flange depends on factors such as the operating conditions of the piping system, the type of fluid or gas being conveyed, and the requirements of the application. It's crucial to select a Tongue and Groove flange with a pressure class that meets or exceeds the maximum working pressure expected in the system to ensure the integrity of the connection. Common pressure classes for Tongue and Groove flanges include:

What is Tongue and Groove Flange?

A Tongue and Groove Flange is a specialized type of pipe flange designed for a secure and leak-proof connection in piping systems. The unique joint configuration resembles the interlocking connection of a tongue and groove, providing a reliable sealing mechanism. This design is particularly effective in preventing leaks under various pressure conditions.

Tongue and groove flanges are chosen for their ability to provide a secure and durable connection, meeting the stringent requirements of industrial applications. It's important to adhere to industry standards, such as ASME, DIN, EN, or other relevant specifications, to ensure the proper design and dimensions of tongue and groove flanges for specific use cases.

Key characteristics of Tongue and Groove Flanges

  1. Joint Configuration:

    • The flange features a raised portion (tongue) on one side and a corresponding groove on the mating side. When these flanges are connected, the tongue of one flange fits into the groove of the other, creating a tight and interlocking joint.
  2. Sealing Mechanism:

    • The tongue and groove design ensures an effective sealing mechanism, making it suitable for applications requiring leak-proof connections. This design is commonly used in systems handling liquids or gases.
  3. Applications:

    • Tongue and groove flanges are widely used in various industries where positive sealing is crucial. They offer reliability under both low and high-pressure conditions, making them suitable for diverse applications.
  4. Pressure Classes:

    • Available in different pressure classes, tongue and groove flanges accommodate a range of operational pressures. The pressure class indicates the maximum working pressure the flange is designed to withstand.
  5. Materials:

    • Manufacturers produce tongue and groove flanges from materials such as carbon steel, stainless steel, alloy steel, and others. Material selection depends on factors like the conveyed fluid, temperature, and corrosion resistance requirements.
  6. Facing Types:

    • Tongue and groove flanges come with different facing types, with raised face and flat face being common options. The facing type influences the sealing surface and compatibility with gaskets.
  7. Installation:

    • Installation involves aligning the tongue with the groove and securing the flanges using bolts. The interlocking nature of the joint ensures proper alignment during installation.

The Main Components of A Tongue and Groove Flanged Joint Are?

Tongue:

The tongue is a raised, protruding portion on one of the flanges. It is typically machined or formed to interlock with the corresponding groove on the mating flange. The tongue plays a key role in creating a secure and leak-resistant connection.

Groove:

The groove is a recessed, complementary feature on the mating flange that receives the tongue. When the tongue is inserted into the groove, it forms an interlocking joint that helps prevent leaks. The groove is designed to match the shape and dimensions of the tongue.

Facing:

The facing of the flange refers to the surface where the gasket is placed to ensure a proper seal. In tongue and groove flanged joints, the facing may be raised or flat, depending on the specific requirements of the application. The facing type influences the choice of gasket and the sealing characteristics of the joint.

Gasket:

A gasket is placed between the facing surfaces of the tongue and groove flanges to provide a tight seal. The gasket material is chosen based on factors such as the type of fluid or gas being conveyed, temperature, and pressure conditions.

Bolts and Nuts:

Bolts and nuts are used to secure the two flanges together, compressing the gasket and creating the necessary pressure to form a leak-resistant joint. The number, size, and material of the bolts and nuts depend on the flange size and the pressure class of the joint.

Flange Faces:

The flange faces refer to the outer surfaces of the flanges that come into contact with each other during assembly. The flange faces, along with the tongue and groove features, contribute to the overall integrity and strength of the joint.

Check ANSI/ASME B16.5, B 16.47 Tongue and Groove Flange Dimensions Download

Both types of flanges have their applications and are chosen based on the specific requirements of the piping system. The selection depends on factors such as the need for positive sealing, the type of fluid or gas being conveyed, and other operational considerations.
  • Interlocking Mechanism:

    • Tongue and Groove: Relies on an interlocking tongue and groove design.
    • Male-Female: Uses a male end and female recess for connection.
  • Sealing Mechanism:

    • Tongue and Groove: Relies on the interlocking design for sealing.
    • Male-Female: Sealing is achieved through the compression of a gasket.
  • Connection Type:

    • Tongue and Groove: Typically secured with bolts and nuts.
    • Male-Female: Also secured with bolts and nuts, but the sealing relies on the gasket.
Tongue and groove flanges are commonly used in applications where a reliable and leak-proof connection is crucial. They are suitable for both low and high-pressure systems and find applications in various industries.
The joint consists of a raised portion (tongue) on one flange and a corresponding groove on the mating flange. When the tongue is inserted into the groove, it creates an interlocking connection that prevents leaks.
Advantages include leak resistance, versatility, reliability, pressure variability, easy installation, compatibility with gaskets, material variety, and cost-effectiveness.

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